High Precision Metal Stamping and Manufacturing
If you are venturing into metal stamping, one thing that is important to keep in mind is that high-precision metal stamping is one of the best things you can venture into. It is effectively streamlined and the whole process produces some of the most high-quality metal designs.
Ideally, you want to ensure that you make the most out of the high-precision metal stamping by understanding the benefits that come with the manufacturing process. Are they easy to execute? The answer depends on the manufacturer you are working with.
This article will take a look into some of the benefits of high-precision metal stamping that you need to get on top of.
Reduced labor costs
When you are indulging in high-precision metal stamping, the most important benefit is that it cuts down on labor costs. All you have to have is access to the design of the piece and a good quality metal piece and the rest should fall into place. When you get to execute precise stamping on the metal, it allows you to cut back on the labor costs that you otherwise might be paying.
Lower secondary costs
With precision metal stamping, another benefit that you get to master is reduced secondary costs that you’d bear otherwise. This could include refining and reshaping the metal and also the fabrication process, all of which take a good amount of time, effort, labor, and costs. With precision metal stamping, you get to eliminate all those extra costs.
Automated process
When you are working with precision metal stamping, chances are that you will be working with a highly automated process. Ideally, this should include all the relevant designs and places, and all you have to do is press the button of a machine and the rest should work out seamlessly. You technically won’t have to stand and oversee any part of the process happening, which is great.
Consistent results
If you are tired of crooked edges and lack of uniformity in the metal stamping designs, precision metal stamping is what you need to switch to. Ideally, it can take a bit of time and some elements might be a little confusing to understand. However, if you want to achieve consistent results and have uniform-looking metal-stamped products, precision stamping is the way to go.
Ease of operations
Since the whole process is automated, it makes sense that precision metal stamping has gained the upper hand. It allows you to have a flexible working process and operations that don’t require you to oversee every last element during the stamping. This is one of those benefits that you simply can’t take for granted since it expedites the manufacturing process a lot.
High Volume Production
With easy operation and reduced costs, precision metal stamping helps you make bulk parts in a single run. It is no doubt, a great advantage that helps you save a good deal of time and effort. In comparison to other metal stamping processes, precision metal stamping delivers a higher production. Maybe this is why many industries prefer precision metal stamping over fabrication, CNC machining, or welding. With the help of this stamping process, you can make bulk metal parts.
Quality
Just because it produces bulk pieces in a single run, doesn’t imply low quality. Rather it delivers excellent results, making more industries use it. Also, it is a versatile process that can be used to make a range of metal components with different tolerances and finishes. It is because of this reason precision metal stamping is a preferred choice for industries like consumer electronics, lighting, medical implants, aerospace, and automotive. You can also use this particular technology to make specific thin-wall geometries used for electronic packaging.
Uniformity
Precision metal stamping delivers uniformity with no additional adjustments or setups in between production processes. This ensures a greater uniformity level than other processes. In precision metal stamping, all parts are made out of the same sheet, and therefore, they have the same finishes and thickness. Needless to say, it makes quality control and assembling after production easier.
Less Material Waste
In comparison to other stamping processes, precision metal stamping produces less waste, which no doubt is a great thing. Since it produces less waste, it makes sense why it is cheaper than other processes. Due to this reason, manufacturers choose precision stamping to make thin-wall products as it requires no secondary operations like CNC machining. This way, manufacturers can save both time and money.
Important Considerations For Precision Metal Stamping Techniques
Before venturing into precision metal stamping, there are a few things that should be taken into consideration. We are here to explain those things to you.
Surface Quality
When choosing a surface for precision metal stamping, it should be hard, thick, and heat-treated. This is because soft surfaces are prone to scratches which makes stamping hard. On the other hand, thicker surfaces are scratch-proof and have high-pressure tolerance. Not to mention, heat treatment makes the metal hard and enhances its grain structure.
Material Strength
Using softer metals can help you save money, but it cannot enhance the material’s strength. Some manufacturers make the mistake of using softer materials and then end up with poor design and quality. This is why it is important to choose a hard and thick metal.
Tolerances
Tolerances involve the difference in dimensions within the metal parts designed. With the help of precision metal stamping, it is easy to obtain great accuracy. Not to mention, it also delivers tight tolerances which is not common in other processes.
Product Complexity
The tools required depend on the design complexity. It is kind of obvious that an easy design will require fewer tools than a hard design. This in turn affects the production cost, lowering or increasing it. In precision metal stamping, you can perform secondary operations in the same production run. This averts the need for specific tooling for complex geometrics or shapes.
High-precision metal stamping has become a popular choice among businesses and for the right reasons. If you have been confused and wondering how to get around it, these tips should help you figure out why precision stamping is the superior choice among other metal stamping processes.
