Precision Metal Stamping Services
TENRAL Is a manufacturer of metal stamping parts located in China, with the ISO9001 quality standard certification. Our stamping workshop covers over 46,000 square feet, which includes stamping, sheet metal fabrication, powder coating, and mold departments. The stamping capacity varies from 32 tons to 110 tons, and the hydraulic press varies from 80 tons to 200 tons. We offer custom commercial metal stamping solutions, including simple and complex designs.
Our internal tool department uses the stamping dies required for advanced tool steel fabrication, which enables us to deliver high quality products with the required tolerances. We also have other sheet metal manufacturing tools such as welding fixtures that are manufactured in our workshop.
What is Metal Stamping?
Metal stamping is a common metal processing technology, also known as stamping forming or sheet metal forming. It uses a punch to forcefully deform metal sheets to meet the required shape and size requirements. This process is usually applied to mass production of metal products, such as automobile bodies, building materials, electronic device casings, etc. The metal stamping process includes the following steps: Firstly, place the metal sheet on the punch and use the punch to forcefully deform it. The punch is usually round or rectangular, and its size and shape depend on the size and appearance of the desired product. During the stamping process, the sheet will undergo a series of changes until it finally meets the required size and appearance requirements. Metal stamping has multiple advantages, such as high production efficiency, low manufacturing cost, and high-precision products. In addition, by adopting stamping forming technology, the utilization rate of metal sheets can be increased to over 90%, while reducing waste; at the same time, complex and highly precise products can also be produced. Therefore, metal stamping technology is widely used in manufacturing.
Metal Stamping Capabilities
TENRAL is a professional provider of metal stamping services, boasting extensive manufacturing experience and advanced technical equipment. We are capable of offering a wide range of customized stamping services tailored to meet the diverse needs of our customers. Regardless of the type of metal products required, TENRAL can select the most suitable manufacturing method based on product specifications to ensure optimal quality and efficiency.
- Progressive stamping
- Single process stamping
- Deep drawing
- Spinning
Stamping cases that are allowed to be published
Progressive stamping
Progressive stamping is an advanced metal forming technology extensively utilized in industries such as automotive, aerospace, electronics, and household appliances. This cutting-edge technique gradually applies pressure and deformation to shape metal sheets, resulting in the desired form and size. In comparison to traditional stamping methods, progressive stamping offers superior precision and smoothness while enabling the production of intricate part designs with complex structures. The process typically involves placing the metal sheet onto a stamping machine where it undergoes initial molding using a die to establish a basic shape. Subsequently, pressure and deformation are incrementally increased until the desired form and size are achieved. Throughout this process, strict control over variables such as stamping speed, pressure levels, mold design specifications ensures precise accuracy and high-quality parts production. Progressive stamping technology boasts numerous advantages including exceptional precision, smoothness efficiency alongside cost-effectiveness by minimizing material waste while enhancing production efficiency; thus making it an indispensable component within modern manufacturing industries.
Deep drawing
The process of deep drawing is a significant metal forming technique commonly employed in the manufacturing of various metal products, including pipes, round tubes, rectangular tubes, angle steel, channel steel, and I-beams. This procedure entails stretching a metal sheet or strip within a mold to alter its shape and dimensions while simultaneously enhancing its strength and ductility. Metal deep drawing offers numerous advantages such as high production efficiency, optimal material utilization rate, and consistent product quality. Consequently, it finds extensive application in modern manufacturing industries.
Metal Stamping Materials
Metal stamping and sheet metal fabrication are indispensable links in manufacturing, involving a variety of materials such as steel, aluminum alloy, copper, stainless steel and titanium alloy. Due to the unique physical and chemical properties of different materials, corresponding processing processes and tools need to be adopted. As a professional metal processing service provider, TENRAL can master the characteristics of various materials on the basis of rich industry experience and professional technology, and provide customers with high-quality metal stamping and sheet metal processing services.
Mild steel is an alloy steel with a low carbon content, usually between 0.008% and 2.06%. Due to its low carbon content, low carbon steel has high ductility and malleability, and has good toughness and wear resistance. Therefore, it is widely used in various mechanical parts, automotive parts, building structures, bridges, ships, tools and instruments and other manufacturing fields. In addition, the mechanical properties of low carbon steel can be further improved by heat treatment, such as improving strength, hardness and wear resistance.
Cold rolled steel is a kind of high-precision and high-gloss steel products that are processed by cold rolling process.It has excellent ductility and plasticity, and is widely used in the manufacture of various high-quality steel products, such as automobile bodies, building structures, household appliances and furniture.In addition, cold rolled steel also exhibits excellent corrosion resistance and wear resistance, and is often selected for the manufacture of industrial machinery and equipment that require long-term use and high reliability requirements.
Coated steel is a process that applies one or more layers of metal or non-metallic materials to the surface of steel, aiming to improve the corrosion resistance, wear resistance, oxidation resistance and other properties of steel. Coated steel is widely used in construction, automotive, aerospace and electronics and other fields.
Stainless steel is an alloy material, which mainly includes iron, chromium and nickel. It has characteristics such as corrosion resistance, wear resistance, ease of cleaning and maintenance, etc., so it is widely used in construction, kitchen appliances, chemical industry, medical treatment and food processing fields.
Aluminum alloy is a lightweight metal material widely used in the industrial field, and its main components include aluminum, copper, magnesium, and zinc. Compared with traditional steel materials, aluminum alloy has advantages such as light weight, strong corrosion resistance, good electrical conductivity, high strength, and easy processing. Therefore, it has been widely used in aviation, automotive, electronics, and construction.
Copper has excellent electrical conductivity, thermal conductivity and corrosion resistance, and is widely used in cables, pipes, appliances and decorations. In addition, red copper also shows excellent mechanical properties and malleability, and can be processed into various shapes and sizes. At the same time, as an environmentally friendly material, red copper can be recycled and has no pollution to the environment. Therefore, red copper is widely used in modern industry and life.
Brass is an alloy composed of copper and zinc, with a bright yellow luster and excellent electrical, thermal, and corrosion resistance. It is widely used in the manufacturing of various appliances, ornaments, and electronic devices. In addition, brass is also widely used in jewelry, sculpture, painting, and other artistic creations due to its outstanding artistic and ornamental properties.
Why TENRAL
Reliable Quality
Product quality has always been TENRAL’s core business philosophy
Professional Team
TENRAL’s engineers have many years of experience in metal manufacturing
Diversified Services
TENRAL has a wide range of modern production facilities
Fast Delivery
Respond quickly to customer needs and deliver within the contract period
Metal Finishing Services
TENRAL is dedicated to providing metal surface processing services, aiming to give metal parts higher practical value and aesthetic value.We use advanced processing technology to finely grind, polish and spray metal parts, making their surfaces smooth and shiny, while enhancing their corrosion resistance and wear resistance.In addition, we also provide a variety of colors and textures of spraying services to create a unique visual effect, to meet the personalized needs of customers.Whether it is industrial machinery, auto parts, electronics or household items, TENRAL can bring the ideal surface treatment effect and make the products have a competitive advantage in the market.
TENRAL has inspired me a lot about stamping techniques for new parts that not only reduce costs in the supply chain, but also improve production efficiency.
TENRAL’s stamping quality is reliable and now they are our company’s only Chinese supplier
Quality Policy
As a leading supplier of metal stamping, TENRAL always prioritizes quality as our core business policy. From the procurement of raw materials to the manufacturing of finished products, all our dedicated employees take full responsibility and approach each product with utmost seriousness. Our highly skilled engineers closely collaborate with our diligent inspectors to establish comprehensive product quality documentation right from the initial stages, meticulously documenting every step of the manufacturing process for each individual product. We consistently adhere to ISO9001 quality requirements in order to effectively control and maintain superior quality standards for every single item we produce.
Applications
TENRAL plays an important role in multiple industries, including automotive manufacturing, electronic devices, aerospace, medical equipment and building hardware. TENRAL is known for its high-quality, high-precision and high-efficiency metal stamping technology, contributing to the provision of reliable metal parts in all industries.
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